Category Archives: Worm Gear Machine Screw Jacks

Protecting Your Worm Gear Screw Jacks with Bellow Boots

On the production floor, worm gear jack products are constantly exposed to all kinds of harmful contaminates. With that in mind, it’s important to consider using solutions like bellow boots to protect your worm gear screw jack products. A boot protects the lifting shaft from contamination and helps retain lubricant to ensure long jack life.

bellows boots

Standard boots are sewn from black neoprene-covered nylon fabric for oil, water and weather resistance and are acceptable for use in -30° to +300°F environments. Optional materials are available for specific operating conditions. To understand which boots are best suited for your application, we’ve created a  template to make the process easier.

Standard boots are furnished with tie straps for jacks with greater than 65 inches travel. Tie straps are attached from convolution to convolution and help the boot extend uniformly.

Here is a chart of special boot materials and their respective temperature, range and application comments:

bellows boot chart

Three Popular Screw Types Defined

When considering the vast majority of applications in which machine screws are used, it’s important to review the functions of some of the major types of screws. Below, we’ll take a look at the designs, functions and more while we define acme, ball and planetary screws.

Acme Screws:

Acme

The acme screw thread, sometimes referred to as the trapezoidal thread, is used for lead screws. They are often needed for large loads, or when the environment is less than desirable.

The acme thread form has been around for over a century, replacing square thread screws which had straight-sided flanks and were difficult to manufacture.

There are two main classes of acme thread forms: general purpose (G) and centralizing (C). The general purpose and centralizing thread forms have a nominal depth of thread of 0.50 x pitch and have a 29 degree included thread angle, which has allowed companies to develop unique screw diameters and leads. European metric Trapezoidal thread forms have a 30 degree Included thread angle.

When compared to general-purpose thread forms, centralizing threads are manufactured with tighter tolerances and reduced clearance on the major diameter. For instance; If an acme nut is side loaded with a radial load, a “G” class will wedge when the nut thread flanks come in contact with the screw thread flanks. To prevent this wedging, a “C” class thread form can be used, since it utilizes less clearance and tighter tolerances are allowed between the major diameter of the nut and the major diameter of the screw.

Industry leaders have developed several unique thread forms, such as stub acme forms and 40 degree included angle, which allow them to provide a variety of diameter and lead combinations.

Ball Screws:

ball

For loads requiring a greater amount of efficiency, companies often turn to ball screws. A ball screw assembly is a device comprised of a nut, screw, and reciprocating ball bearings. The bearings provide the thread engagement between the nut and screw.

Ball screws offer an efficient means for converting rotary motion to linear motion. A ball screw is an improvement over an acme screw just as an anti-friction ball bearing is an improvement over a plain bushing.

In the long run, ball screw systems can prove to be a cost-effective alternative to pneumatic or hydraulic systems, which require constant electrical and air power.

Planetary Roller Screws:

Planetary

Planetary roller screws are remarkable devices designed to convert rotary motion into axial force or vice versa.

The planetary roller screw design offers multiple advantages and reliability for the most demanding applications when compared with other lead screw types due to its rolling motion. These screws offer high efficiency even in relatively shallow lead designs.

The multitude of contact points can carry large loads and provide very high resolution (small axial movement) when using very shallow leads. Planetary roller screws produce high rotational speeds with faster acceleration without adverse effects.

Benefits of Anti-Backlash Jacks

When working with ball screw systems, lashing can sometimes compromise the accuracy of the screw. Lash is the result of the axial movement between a nut and screw without rotation. While lash is not always a bad thing in an application, it can be controlled through preloading or the use of anti-backlash jacks.

Anti-backlash machine screw jacks may be used wherever reversible load conditions require precision positioning control. Leading adjustable backlash machine screw jack models are available to reduce backlash to approximately 0.003 inches.

There are number of advantages for using anti-backlash jacks in your applications. An anti-backlash machine screw jack allows the lash between the drive sleeve thread and the lifting screw thread to be controlled by adjusting the top cover of the jack. The anti-backlash jack design has an upper drive sleeve and a lower drive sleeve.

Adjustment of the cover changes the relative distance between the drive sleeves. This change in distance compensates for any lash. Because the drive sleeve is split, the life of an anti-backlash machine screw jack will be less.

Anti-backlash machine screw jacks minimize backlash, but should not be used to completely eliminate backlash. While it may be desirable to totally eliminate backlash, the result would be a lock-up of lifting shaft and drive sleeve.
abl jack

Advantages of a U-Shaped Worm Gear Jack Screw Arrangement

In worm gear screw jacks, the “U” arrangement’s configuration is often preferred for manufacturers in the food industry.

U ArrangementFor example, a leading cookie manufacturer could be adding a new product that requires a greater distance to the top heating element of the conveyor oven. The oven originally only had a static-top heating element and with this new order, it needs to be adjustable up to 14 inches. The top heating element weighs 5,000 pounds. The manufacturer anticipates only making adjustments to the height once or twice a month.

Our specifications for the U arrangement include a single 5-Horsepower 1750 AC Motor that allows full travel in 36 seconds, food-grade grease, compression load and a double safety factor. The actuators and power train must be located outside of the oven frame. Travel rate is negligible as long as the total travel can be reached in less than 60 seconds. The application’s infrequent cycles makes the use of a machine screw jack the best fit.

Upright rotating jacks allow the jacks to be easily retrofitted to the existing oven with minimal modifications. The jacks will be fully loaded in both the retracted and extended position, but because of the retrofit condition, having a support bearing on the lift shaft will not be possible. A 10-ton jack was selected for the mounting condition to fulfill safety requirement.

For calculating column strength, check out Nook’s calculator, as well as other useful engineering calculators here.

H Arrangement of Worm Gear Screw Jacks

One of the most common arrangements used for worm gear screw jacks is the “H” arrangement. The name comes from the arrangement’s shape, which is made up of four jacks, three gearboxes and a 3 HP AC Motor capable of a dual-speed 1750/800.

H ArrangmentAn example of this arrangement could be a manufacturer of steel frames for the commercial dairy industry is building a material lift which contains a stack of prefabricated frames. The material lift will index up as each frame is removed by an automated grip from the top of the stack. The jack will index up 1 inch in 2 seconds every 30 seconds. After the last frame is removed, the jacks will fully retract to the collapsed position in 6 seconds waiting for the next load of frames. Complete cycle time is 10 minutes running 6 hours per day, 5 days a week. The design calls for a four-jack arrangement lifting from underneath the lifting stage, driven by a single motor.

The frequency of these cycles and suggested design life makes the use of a ball screw jack the best option for this application. Using upright translating jacks allows the jacks to be located under the material lift without creating obstruction.

When fully loaded, the frames hold a total weight of 16,800 pounds, but when the load is fully extended, the weight is less than 5,000 pounds. The compression load travels 6 inches. The desired design life for the arrangement is one year, as the application is expected to go through 3,120 cycles a year.